Compressed Stainless Steel Gas-liquid Wire Mesh For Filtrating Equipment

Product Description:

Compressed stainless steel gas-liquid wire mesh is a high-performance filtration medium designed to effectively separate and filter gas and liquid mixtures in various industrial applications. The production of this specialized mesh involves several meticulous steps, ensuring durability, efficiency, and optimal performance in demanding conditions.

The process begins with the selection of high-quality stainless steel wire, often utilizing grades such as 304 or 316, known for their excellent corrosion resistance, strength, and durability. The wire is drawn to the specified diameter, ensuring a uniform size essential for consistent filtration performance.

Once the wire is prepared, it undergoes a compression process, where it is tightly packed to form a dense mesh structure. This compression enhances the mesh’s strength and increases its filtration efficiency, allowing it to handle higher pressures without compromising its integrity. The specific compression parameters, including the degree of compaction and thickness of the mesh, can be adjusted based on application requirements.

Following the compression, the mesh is woven using a specialized weaving technique that can vary depending on the intended application. This weaving process not only contributes to the overall strength and durability but also creates a network of openings optimized for filtering gas and liquid phases.

After the weaving stage, the compressed stainless steel wire mesh undergoes rigorous cleaning to remove any contaminants from the manufacturing process. This step is crucial, especially for applications where purity is critical, such as in petrochemical or pharmaceutical industries.

Quality control measures are implemented throughout the production process, ensuring that the final product meets industry standards and specific client specifications. The mesh may also undergo surface treatments, such as passivation, to enhance corrosion resistance and extend its lifecycle.

In summary, the production of compressed stainless steel gas-liquid wire mesh involves careful selection of materials, precise crafting, and thorough quality assurance. The result is a highly effective filtration medium suitable for a variety of applications, providing reliability and performance in the separation of gas and liquid phases under challenging operating conditions.

Features:

High Strength and Durability: The compression process enhances the mesh's structural integrity, allowing it to withstand high pressures and mechanical stresses without deformation.

Excellent Corrosion Resistance: Made from high-quality stainless steel, often in grades 304 or 316, this mesh is resistant to rust and corrosion, making it ideal for use in harsh environments and corrosive fluids.

Fine Filtration Capability: The density and design of the mesh provide effective separation of gas and liquid phases, resulting in high filtration efficiency for both coarse and fine particles.

Versatile Applications: Suitable for a wide range of industries, including petrochemical, automotive, pharmaceutical, and food processing, this mesh can be tailored to meet specific filtration needs.

High Flow Rates: The unique structure allows for minimal fluid resistance, enabling high flow rates while maintaining effective filtration performance, reducing the risk of clogging.

Thermal Stability: The stainless steel material can tolerate a wide range of temperatures, making the mesh suitable for applications involving hot gases or liquids.

Customizable Specifications: The mesh can be manufactured in various thicknesses, wire diameters, and opening sizes to accommodate different operational requirements and filtration challenges.

Easy Cleaning and Maintenance: The durable nature of the compressed stainless steel wire mesh allows it to be easily cleaned and reused, promoting sustainability and cost-effectiveness.

Technical Parameters:

Notes:

Material: Different grades of stainless steel can be selected based on specific applications, including considerations for corrosion resistance and strength.

Wire Diameter & Mesh Opening Size: These parameters can be tailored to optimize the filtration performance for specific liquid-gas mixtures.

Filtration Efficiency: This is a general estimate and may vary significantly based on the conditions of use and the specific design of the mesh.

Surface Finish: Surface treatments may provide additional benefits, such as smoother surfaces for easier cleaning or improved resistance to fouling.

Applications:

Petrochemical Industry: Used for separating gas from liquids in refining processes, it plays a crucial role in filtration during the extraction and processing of petroleum products.

Chemical Processing: Employed in reactors and distillation columns to filter out impurities from gases and liquids, ensuring product purity and quality.

Pharmaceutical Manufacturing: Utilized for filtration and separation of liquid and gas phases in drug formulation processes, where sterility and contamination prevention are critical.

Food and Beverage Industry: Used in processes such as beer brewing, olive oil production, and beverage filtration to separate solids from liquids while maintaining safety and compliance with health standards.

Water Treatment: Applied in filtration systems for removing contaminants and particulates from water sources, ensuring clear and clean water for industrial use and municipal supply.

Oil and Gas Production: Functions in separators and filtration systems to remove water and solid particles from oil and gas streams, optimizing extraction and transport.

Mining and Metallurgy: Utilized in processes where separation of slurries (liquid and solid mixtures) is required, such as in leaching processes and concentrate recovery.

HVAC Systems: Used in ventilation and air conditioning systems to filter and separate particles from air streams, improving air quality and system efficiency.

Gas Treatment: Applied in various gas processing plants for tasks such as separating water vapor from natural gas or refining hydrocarbons.

Thanks to its high-quality construction and versatile applications, KDL Knitted Mesh is a product that should be in your arsenal for any filtering needs. With a supply ability of 10,000kg/month, you can always count on this product to be available when you need it.

Packing and Shipping:

Product Packaging:

• Each roll of knitted wire mesh will be wrapped in plastic film to protect it from dust, moisture and other external factors
• The wrapped roll will then be placed in a sturdy cardboard box with proper labeling for easy identification
• The box will be sealed and secured with strong adhesive tape to prevent any damage during transportation

Shipping:

• Shipping will be done through reliable and trusted courier services
• The product will be shipped within 2-3 business days of receiving the order
• The customer will be provided with a tracking number to track their shipment
• In case of any damage during shipping, the customer can file a claim with the courier service